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<div style=""><b style="font-weight: 700">Accountabilities</b></div><div style=""><b style="font-weight: 700">1.</b> <b style="font-weight: 700">Breakdown Maintenance</b></div><div style="">Attending Breakdown maintenance on receipt of Breakdown slip/memo</div><div style="">Doing root cause (Why Why analysis) analysis and manual check to identify defect/abnormality.</div><div style="">Restoring the defective parts &amp; removing the abnormalities</div><div style="">Implementing the counter measure to prevent occurrence of the same problem/abnormality.</div><div style="">Carry out horizontally deployment of counter measure.</div><div style="">Preparing for daily review meeting to discuss the maintenance issue.</div><div style="">Taking machine trail and handover the machine for production.</div><div style="">Coordinating with service engineers for execution of NPD &amp; Improvement with ME Team for machine shifting activity</div><div style="">Should have departmental discussion on issues /its resolution so that it should communicated to all concern for effective closure and no repetitions</div><div style=""><b style="font-weight: 700">2.</b> <b style="font-weight: 700">Predictive/ Preventive Maintenance</b></div><div style="">Following the prevent maintenance as per annual plan</div><div style="">Analyzing the previous history of equipment before taking it for PM.</div><div style="">Doing manual inspection of machine &amp; equipment as per the Preventive Maintenance check sheet on daily &amp; weekly basis.</div><div style="">Restoring the defective parts &amp; removing the abnormalities &amp; taking corrective measures proactively.</div><div style="">Taking trail of equipment to ensure normal functioning of the equipment &amp; handing over to production</div><div style="">Following and updating TBM calendar</div><div style="">Inspect the machine equipments spare parts from time to time as per TBM calendar</div><div style="">Verifying the equipment and spare part as per shelf life to analysis its condition</div><div style="">Doing condition-based maintenance to increase the life of the equipment &amp; continuous monitoring the equipment.</div><div style="">Maintaining predictive maintenance/activity report</div><div style="">Conducting quarterly preventive maintenance to avoid future breakdown</div><div style=""><b style="font-weight: 700">3.</b> <b style="font-weight: 700">Inventory Reduction &amp; Cost saving</b></div><div style="">Identifying critical and non-critical spare parts</div><div style="">Maintaining the inventory of spare parts as per the lead time required to procure particular spare part.</div><div style="">Reducing the inventory of parts and material by identifying and replacing with common part instead of using different parts.</div><div style="">Identify the low cost &amp; long-life parts &amp; materials to reduce the cost of material and parts.</div><div style="">Reducing service cost by inhouse training of employees i.e. SW &amp; Apprentice.</div><div style="">Energy saving projects</div><div style=""><b style="font-weight: 700">4.</b> <b style="font-weight: 700">Spare Part Management</b></div><div style="">Ensuring machine wise spare part availability as per the Time Base Maintenance (TBM)</div><div style="">Generate PR for procurement of required Spare part</div><div style="">Take follow up with Purchase department for timely availability of spare part</div><div style="">Issuing spare part from Stores &amp; installing the spare part</div><div style=""><b style="font-weight: 700">5.</b> <b style="font-weight: 700">Documentation &amp; other activities:</b></div><div style="">Check Daily breakdown report &amp; update in SAP</div><div style="">Maintain documents for TS, IATF Audit</div><div style="">Maintaining preventive maintenance check sheet, machine history card, updating TBM calendar, predictive maintenance documentation</div><div style="">5s Audit documentation &amp; pre and post report</div><div style="">Suggesting kaizen for improvement &amp; implementation</div><div style="">Giving training to casual labor/apprentice</div>

3800_3800

Engineer Maintenance - Plant

<div style=""><br>▪ Doing root cause (Why Why analysis) analysis and manual check to identify defect/abnormality.<br>▪ Restoring the defective parts &amp; removing the abnormalities<br>▪ Implementing the counter measure to prevent occurrence of the same problem/abnormality.<br>▪ Carry out horizo ntally deployment of counter measure.<br>▪ Preparing for daily review meeting to discuss the maintenance issue.<br>▪ Taking machine trail and handover the machine for production.<br>▪ Coordinating with service engineers for execution of NPD &amp; Improvement with ME Team for machine shifting activity<br>▪ Should have departmental discussion on issues /its resolution so that it should communicated to all concern for effective closure and no repetitions<br>▪ Following the prevent maintenance as per annual plan<br>▪ Analyzing the previous history of equipment before taking it for PM.<br>▪ Doing manual inspection of machine &amp; equipment as per the Preventive Maintenance check sheet on daily &amp; weekly basis.<br>▪ Restoring the defective parts &amp; removing the abnormalities &amp; taking corrective measures proactively.<br>▪ Taking trail of equipment to ensure normal functioning of the equipment &amp; handing over to production<br>▪ Following and updating TBM calendar<br>▪ Inspect the machine equipments spare parts from time to time as per TBM calendar<br>▪ Verifying the equipment and spare part as per shelf life to analysis its condition<br>▪ Doing condition-based maintenance to increase the life of the equipment &amp; continuous monitoring the equipment.<br>▪ Maintaining predictive maintenance/activity report<br>▪ Conducting quarterly preventive maintenance to avoid future breakdown<br>▪ Identifying critical and non-critical spare parts<br>▪ Maintaining the inventory of spare parts as per the lead time required to procure particular spare part.<br>▪ Reducing the inventory of parts and material by identifying and replacing with common part instead of using different parts.<br>▪ Identify the low cost &amp; long-life parts &amp; materials to reduce the cost of material and parts.<br>▪ Reducing service cost by inhouse training of employees i.e. SW &amp; Apprentice.<br>▪ Energy saving projects<br>▪ Ensuring machine wise spare part availability as per the Time Base Maintenance (TBM)<br>▪ Generate PR for procurement of required Spare part<br>▪ Take follow up with Purchase department for timely availability of spare part<br>▪ Issuing spare part from Stores &amp; installing the spare part<br>▪ Check Daily breakdown report &amp; update in SAP<br>▪ Maintain documents for TS, IATF Audit<br>▪ Maintaining preventive maintenance check sheet, machine history card, updating TBM calendar, predictive maintenance documentation<br>▪ 5s Audit documentation &amp; pre and post report<br>▪ Suggesting kaizen for improvement &amp; implementation<br>▪ Giving training to casual labor/apprentice</div>

3700_3700

<div style="">Link between Customer and Varroc. Coordinate with customer at the start of month to prepare a sales plan, release daily and weekly production plan internally, Coordinate with internal departments for ensuring zero line stoppage and adherence to customer schedule thereby increasing the delivery rating and SOB for the organization.</div>

Head PPC - Plant

<div style=""><b style="font-weight: 700">1.</b> <b style="font-weight: 700">Planning &amp; Execution:</b></div><div style="">§ Implement standardized EHS procedures at the plant in accordance with company policies and procedures</div><div style="">§ Prepare and implement control plan to maintain the statutory norms of air, noise, water, land pollution levels at all the times throughout the year</div><div style="">§ To organize in association with the concerned departments campaigns, competitions, contests, mock drills, training programs, recognition for best ideas which will develop and maintain the interest of the workers/employees in establishing and maintaining safe conditions of work and procedures.</div><div style="">§ Plan and organize measures necessary for effective control of personal injuries and maintaining a safe working environment</div><div style="">§ Initiate and co-ordinate Management Review Meeting and report on performance of the EHSMS for review</div><div style="">§ Prepare budget for EHS activities, improvement projects and ensure availability of resources</div><div style=""><b style="font-weight: 700">2.</b> <b style="font-weight: 700">Safety</b></div><div style="">§ Prepare, implement and update Onsite Emergency Preparedness (OEP) Plan and test OEP effectiveness periodically as per schedule.</div><div style="">§ Implement safety standards, identify unsafe activities and potential hazards, provide recommendation to line manager for correction</div><div style="">§ Advice the concerned departments in the factory to take the necessary safety measures</div><div style="">§ Set up safety committee and act as advisor and catalyst</div><div style="">§ Investigate industrial accidents, diseases and maintain statutory records</div><div style="">§ To carry out plant safety inspection to observe the physical conditions of work, work practices and procedures followed by workers and document the observations and take corrective and preventive measures for removing the unsafe physical conditions and preventing unsafe actions by workers</div><div style="">§ Prepare action plan on safety front and conduct in-depth incident analysis &amp; accident investigation highlighting the root cause and taking corrective measurement</div><div style=""><b style="font-weight: 700">3.</b> <b style="font-weight: 700">Health</b></div><div style="">§ Identify unsafe activities and potential hazards related to health and take remedial actions accordingly</div><div style="">§ Ensure availability and usage of appropriate Personal Protective Equipment’s (PPEs)</div><div style="">§ Analyze the impact of factory processes on employee health, find out the root cause and take corrective actions accordingly</div><div style="">§ Conduct periodic medical examination, annual health check-ups of employees as per legal requirements and maintain records and present the reports to top management</div><div style=""><b style="font-weight: 700">4.</b> <b style="font-weight: 700">Environment</b></div><div style="">§ Measure and monitor key environmental characteristics at a defined frequency</div><div style="">§ Provide environment capabilities at company and supply chain level</div><div style="">§ Develop &amp; drive environmental control plan by analyzing existing environment related practices and control mechanisms and identifying potential hazards to ensure plant operations comply with statutory norms</div><div style="">§ Ensuring proper functioning of ETP – STP and liaison with the government.</div><div style="">5. <b style="font-weight: 700">Statutory Compliance</b></div><div style="">§ Support HR in liaison and developing cordial relationships with external stakeholders like pollution control board, NGT, CGWA, MoEF etc. to ensure smooth operations and functioning</div><div style="">§ To advise and assist the factory management in fulfillment of obligations concerning the application of Factories Act, 1948 and rules thereunder</div><div style=""><b style="font-weight: 700">6.</b> <b style="font-weight: 700">Audit</b></div><div style="">§ Plan, schedule and conduct internal EHSMS audits to determine adequacy, compliance and effectiveness of the Environment, Health and Safety Management System</div><div style="">§ Carry out EHS audits of firefighting equipment, personal protective equipment, lifting tools and tackles etc. at the plant and ensure that corrective actions are implemented</div><div style="">§ Comply ISO 14001 and ISO 45001 with Varroc EHS Excellence Manual.</div><div style=""><b style="font-weight: 700">7.</b> <b style="font-weight: 700">Training</b></div><div style="">§ Identify plant EHS training needs and prepare Competency Mapping &amp; Skill Matrix to identify the skill gaps in collaboration with respective department head &amp; HR head</div><div style="">§ Prepare an annual, monthly or weekly training plan in collaboration with HR</div><div style="">§ Arrange to fulfill the training needs through internal and external training resources and set parameters for assessing, monitoring training effectiveness in consultation with HR Department.</div><div style="">Conduct Induction, On the job, Classroom, Visitors trainings etc</div>

1900_1900

Lead EHS - Plant

<div style=""><b style="font-weight: 700">Ensure the adherence of Supplier Quality and In-coming Quality</b></div><div style="">§ Maintain Incoming parts quality, supplier monitoring and supplier audit</div><div style="">§ Be Part of CFT to have concrete AOI development with CD team during development.</div><div style="">§ Evaluate supplier product quality on regular basis and guide them to achieve consistency in quality.</div><div style="">§ Participate in supplier CAT Meeting.</div><div style="">§ Preparing and implementing supplier wise annual audit plan to improvement and evaluate the suppliers</div><div style="">§ Analyzing the audit report and action plan from supplier for closing NC’s</div><div style="">§ Issue Supplier notification for quality issue, debit etc.</div><div style=""><b style="font-weight: 700">Adherence of quality systems at In-process Quality</b></div><div style="">§ Conduct the Internal audit of product &amp; Manufacturing Processes and taking necessary corrective &amp; preventive actions to prevent occurrences.</div><div style="">§ Review Layout testing and Functional testing for production process.</div><div style="">§ Enforce First off, last off, In-process product audit, control charts are implemented.</div><div style="">§ To ensure the Identification and traceability of parts during process and supplies to customer.</div><div style=""><b style="font-weight: 700">Maintain the QMS at Plant</b></div><div style="">§ Provide the details of Customer QMS requirements to Employees</div><div style="">§ Planning internal audit, coordinate to conduct management review meeting (MRM) &amp; prepare minutes of meeting for necessary actions.</div><div style="">§ Carryout IATF internal audit as per plan in coordination with BU QMS lead.</div><div style="">§ Maintain QMS documents legibility &amp; availability.</div><div style="">§ Implement Inspection standard and work instructions related to all QA process</div><div style="">§ Timely submission of revalidated reports and maintain layout inspection records etc.</div><div style="">§ Preparing the plan for process, product and poka-yoke Audit and analyzing audit report.</div><div style="">§ Preparing observation NCs report &amp; tracking and verifying the actions against the NC’s to ensure timely closure.</div><div style=""><b style="font-weight: 700">Achieve Zero defect out-flow to Customer</b></div><div style="">§ Control of master sample &amp; revalidation.</div><div style="">§ Promote awareness of customer requirements throughout the organization.</div><div style="">§ Participate in APQP process.</div><div style="">§ Establish Quality control measures at the identified critical control parameters.</div><div style="">§ Ensure enough lighting is there in applicable parts checking area.</div><div style="">§ Control on outsourced processes.</div><div style="">§ Provide and check use of required PPEs to Shift Inspectors.</div><div style="">§ Set the competitive targets for Inspectors to improve Quality and productivity</div><div style=""><b style="font-weight: 700">Up-keeping available facility at Quality Lab</b></div><div style="">§ Monitor the calibration of measuring instruments as per plan</div><div style="">§ Controlling of measuring and testing equipment</div><div style="">§ To follow on testing with outside lab &amp; maintaining the QA lab.</div><div style=""><b style="font-weight: 700">NPD Quality</b></div><div style="">§ Review control plans (Pre-launch and full production) and identify product design and process concerns during product planning stage.</div><div style="">§ Cross verify the documents (Setup approval/first piece approval/in process inspection/ final inspection/ dock audit)</div><div style="">§ Develop action plan to reduce vital RPNs through ME team (Above set baseline)</div><div style="">§ Be active member in CFT for development of Process documents during the Product Planning process (Gate 0) and all steps of DFMEA</div><div style="">§ Participate as CFT member to Calculate the SOD (Severity x Occurrence x Detection) number or risk priority number (RPN) as part of PFMEA</div><div style="">§ Communicate the importance of the implementation of QMS procedures to NPD (Program Management) and ensure alignment to VQS</div><div style="">§ Ensure the entire new product development process has quality assurance built in every step</div><div style=""><b style="font-weight: 700">Maintain the Customer Quality, Customer Complaint handling &amp; IHR</b></div><div style="">§ Attending customer complaint &amp; analyzing defect/abnormality as per customer feedback &amp; keeping documentation of corrective measures.</div><div style="">§ Taking contentment action at customer end, warehouse &amp; BSR. Doing root cause analysis &amp; preparing action plan for taking corrective measures &amp; horizontal deployments.</div><div style="">§ Updating the corrective measures in FMEA</div><div style="">§ Reporting to customer on process side &amp; inspection side corrective action</div><div style="">§ Improve PPM at customer ends.</div><div style="">§ Participate in CAT meeting and reporting the action taken in timely manner to management and customers.</div><div style="">§ Attending planed /surprise customer audit.</div><div style="">§ Maintaining shop floor activities as per Customer Audit Check sheet in order to maintain customer audit score, product and process quality as per customers standard requirement (CSR).</div><div style="">§ Preparing and implementing actions as per audit report observation and ensure timely NC closure.</div><div style="">§ Maintaining warranty/EFR signoff documents and analyzing the same on timely intervention</div><div style="">§ Maintaining Inspection agreement/ CSR and educating team on the same</div><div style="">§ Monitoring inspection activity as per inspection agreement at final inspection along with Customer Specific Requirement.</div><div style=""><b style="font-weight: 700">Monitoring SPC (Statistical Process Control)</b></div><div style="">§ Monitoring &amp; Improving process capability for product characteristic by using SPC toll to reduce variations.</div><div style="">§ Conducting SPC study of process, setting control limits &amp; training operators to use the same</div><div style=""><b style="font-weight: 700">Employee Training &amp; Development</b></div><div style="">§ Conducting training as per the IATF &amp; QMS requirement.</div><div style="">§ Documenting employee skill &amp; responsibility matrix and training employees for skill improvement.</div><div style="">§ Awareness training to QA Engineers on SPC, MSA &amp; PPAP.</div><div style="">Ensure Employee involvement through Kaizen competition by involvement of all QA employees.</div>

Head Quality - Plant

<div style=""><b style="font-weight: 700">1.</b> <b style="font-weight: 700">Production Planning</b></div><div style="">§ Participate in daily review meetings to understand the daily production targets, inhouse rejection (IHR) targets and maintenance schedules</div><div style="">§ Take a handover of the activities of the previous shift. Identify deviations from the production plan viz-a-viz the target and assist the Shift In-charge/Cell In-charge plan next steps to enable recovery of losses</div><div style=""><b style="font-weight: 700">2.</b> <b style="font-weight: 700">Production execution</b></div><div style="">§ Assist the Shift In-charge/Cell In-charge in overseeing end to end production process (during the shift) including all cell operation routines aimed at achieving the production target</div><div style="">§ Ensure execution of the work plan as decided by the supervisor. Delegate responsibilities to the operators and monitor their work against the set plan. Provide guidance as and when required</div><div style="">§ Set machine parameters as per SOP guidelines. Oversee the process for the manufacturing of the 1st piece and take approval from concerned stakeholders before continuing the shift production</div><div style="">§ Take over the production set up from the operators incase of an urgent part dispatch requirement</div><div style="">§ Manage availability of all manufacturing requirements (consumables, tooling etc.). Verify list of requirements, plan for and ensure their timely procurement</div><div style="">§ Supervise critical maintenance work supporting the maintenance team to minimize the machine downtime</div><div style="">§ Train the floating manpower on their assigned tasks. Prepare regular manpower to take on floating manpower work in their absence</div><div style="">§ Resolve various issues impacting production plant; Escalate to Shift In-charge/Cell In-charge for critical issues</div><div style="">§ Provide daily updates regarding shift’s production activities, actual production, IHR, consumables utilization etc. as required by the Shift In-charge/Cell In-charge</div><div style=""><b style="font-weight: 700">3.</b> <b style="font-weight: 700">Cost optimization</b></div><div style="">§ Monitor consumables per unit of product. Inform supervisor of any deviations in consumption viz-a-viz the consumables plan</div><div style="">§ Study and analyze previous shift rejections to identify processes getting rejected and its subsequent causes and effects. Submit the analysis to the Shift In-charge/Cell In-charge for further evaluation and planning</div><div style="">§ Implement process modifications suggested by supervisor to control IHR thereby avoiding wastage of both quantity and cost</div><div style=""><b style="font-weight: 700">4.</b> <b style="font-weight: 700">Continuous improvement initiatives</b></div><div style="">§ Manage the implementation of Kaizen and initiatives suggested by ME ensuring plant is operated in compliance with best engineering practices</div><div style="">§ Conduct quality inspections to determine defects. Conduct root cause analysis of the identified defects and make suggestions for machine rectification. Implement suggestion post approval</div><div style="">§ Study existing plant processes. Ideate to enhance production efficiency and enable process continuity</div><div style=""><b style="font-weight: 700">5.</b> <b style="font-weight: 700">HSSE compliance</b></div><div style="">§ Ensure all shift related documents such as logbooks, log sheets and safety documents are properly stored and maintained for future reference</div><div style="">§ Ensure timely reporting for any HSSE related incident; Ensure effective and timely implementation of formulated action plan to prevent its reoccurrence</div><div style="">§ Support Shift In-charge/Cell In-charge in conducting trainings and talks for all production personnel and contract workforce on all HSSE, legal, environmental and fire compliances and management</div><div style="">§ Support internal / external audits and ensure compliance of all production processes to applicable environmental, health and safety policies, laws and regulations</div><div style="">6. <b style="font-weight: 700">Team development</b></div><div style="">§ Create the right atmosphere for the team by providing continuous feedback, support and guidance basis their performance, KRAs and KPIs</div><div style="">§ Take responsibility to ensure that the team imbibes the committed organization values and culture.</div>

1700_1700

Supervisor - Production

<div style="">Mold shop maintenance with plant utilities</div><div style="">Attending Breakdown maintenance on receipt of Breakdown slip/memo<br>▪ Doing root cause (Why Why analysis) analysis and manual check to identify defect/abnormality.<br>▪ Restoring the defective parts &amp; removing the abnormalities<br>▪ Implementing the counter measure to prevent occurrence of the same problem/abnormality.<br>▪ Carry out horizo ntally deployment of counter measure.<br>▪ Preparing for daily review meeting to discuss the maintenance issue.<br>▪ Taking machine trail and handover the machine for production.<br>▪ Coordinating with service engineers for execution of NPD &amp; Improvement with ME Team for machine shifting activity<br>▪ Should have departmental discussion on issues /its resolution so that it should communicated to all concern for effective closure and no repetitions<br>▪ Following the prevent maintenance as per annual plan<br>▪ Analyzing the previous history of equipment before taking it for PM.<br>▪ Doing manual inspection of machine &amp; equipment as per the Preventive Maintenance check sheet on daily &amp; weekly basis.<br>▪ Restoring the defective parts &amp; removing the abnormalities &amp; taking corrective measures proactively.<br>▪ Taking trail of equipment to ensure normal functioning of the equipment &amp; handing over to production<br>▪ Following and updating TBM calendar<br>▪ Inspect the machine equipments spare parts from time to time as per TBM calendar<br>▪ Verifying the equipment and spare part as per shelf life to analysis its condition<br>▪ Doing condition-based maintenance to increase the life of the equipment &amp; continuous monitoring the equipment.<br>▪ Maintaining predictive maintenance/activity report<br>▪ Conducting quarterly preventive maintenance to avoid future breakdown<br>▪ Identifying critical and non-critical spare parts<br>▪ Maintaining the inventory of spare parts as per the lead time required to procure particular spare part.<br>▪ Reducing the inventory of parts and material by identifying and replacing with common part instead of using different parts.<br>▪ Identify the low cost &amp; long-life parts &amp; materials to reduce the cost of material and parts.<br>▪ Reducing service cost by inhouse training of employees i.e. SW &amp; Apprentice.<br>▪ Energy saving projects<br>▪ Ensuring machine wise spare part availability as per the Time Base Maintenance (TBM)<br>▪ Generate PR for procurement of required Spare part<br>▪ Take follow up with Purchase department for timely availability of spare part<br>▪ Issuing spare part from Stores &amp; installing the spare part<br>▪ Check Daily breakdown report &amp; update in SAP<br>▪ Maintain documents for TS, IATF Audit<br>▪ Maintaining preventive maintenance check sheet, machine history card, updating TBM calendar, predictive maintenance documentation<br>▪ 5s Audit documentation &amp; pre and post report<br>▪ Suggesting kaizen for improvement &amp; implementation<br>▪ Giving training to casual labor/apprentice</div>

<div style=""><b style="font-weight: 700">1.</b> <b style="font-weight: 700">Preventive Maintenance:</b></div><div style="">· Plan preventive maintains in coordination with production team for Zero Breakdown and ensure 100% availability of machines and equipment’s.</div><div style="">· Drive technical changes in preventive maintenance by considering the breakdown maintenance.</div><div style="">· Verifying Preventive Maintenance check sheet on daily &amp; weekly basis to ensure PM as per the plan</div><div style="">· Making machine /Equipment available for preventive maintenance as per plan.</div><div style="">· Verifying equipment inspection check sheets to identify abnormalities and taking the necessary action to overcome on that abnormalities by making required part available, installation of part &amp; servicing of that equipment / machine.</div><div style="">· Doing MTBF (Mean Time Between Failure) &amp; MTTR (Mean Time to Repair) analysis and taking counter measure actions</div><div style="">· Following and updating TBM calendar for timely basis inspection to increase the life of spare part and machine equipment.</div><div style="">· Should align all the plan according to Quality Systems Requirements</div><div style="">· Club visits of Manufacturere /AMC provider during PM schedule</div><div style=""><b style="font-weight: 700">2.</b> <b style="font-weight: 700">Breakdown Maintenance</b></div><div style="">· Attending the major breakdown maintenance to understand the exact problem by doing why-why analysis for taking counter measures</div><div style="">· Guide for counter measure activity after breakdown analysis like, restoring the defective parts &amp; removing the abnormalities, taking trail of equipment to ensure normal functioning of the equipment etc.</div><div style="">· Review and analyze the day to day breakdown report &amp; providing guidance to team as and when required.</div><div style="">· Monthly review of break down report to understand the occurrence &amp; root cause for reducing MTTR &amp; increasing MTBF.</div><div style="">· Prepare / suggest counter measure to prevent occurrence of the same problem/abnormality &amp; ensure Horizontally deployment of the same through maintenance engineer.</div><div style="">· Develop local service provider for small repair Job in accord with Purchase</div><div style=""><b style="font-weight: 700">3.</b> <b style="font-weight: 700">Spares Management</b></div><div style="">· Identifying critical and non-critical spare parts &amp; time to time updating the spare part list as per requirement.</div><div style="">· Management of Spare part for consumable spares, Wearing spares, electronic spares &amp; electrical switch gears.</div><div style="">· Controlling consumption of consumable, spare part and stock items.</div><div style="">· Identification of Indigenous spare part for cost reduction</div><div style=""><b style="font-weight: 700">4.</b> <b style="font-weight: 700">Cost Saving &amp; Energy Conservation</b></div><div style="">· Reducing inventory and saving cost by converting imported to indigenous, refurbishing and reuse, developing local vendors &amp; alternate sources, also by inventing newest technology useful for company</div><div style="">· Interacting with service engineers &amp; doing market research to identify the low cost &amp; long-life parts &amp; materials to reduce the cost of material and parts.</div><div style="">· Reducing service cost by inhouse training of maintenance team.</div><div style="">· Identifying the power wastage &amp; plan for energy conservation through reduction of energy consumption, reuse of energy, circuit modification, using natural resources &amp; alternate energy efficient resources.</div><div style=""><b style="font-weight: 700">5.</b> <b style="font-weight: 700">Modification &amp; Upgradation</b></div><div style="">· Identifying absolute &amp; old equipment’s, machinery, spare parts and upgrading them as per new technology</div><div style="">· Upgrade and improve absolute machines though system modification as per the customer’s requirements and KAIZEN.</div><div style="">· Modification of the machine for improving MTTR &amp; MTBF through analysis of past breakdowns and week design identification.</div><div style="">· Providing advance tools like Bearing pooler, hydraulic Jack, hydraulic trollies, lifter, multi-function meters to reduce breakdown hours.</div><div style="">· Should have small team to perform all Kaizen ideas, suggestions safety requirements</div><div style=""><b style="font-weight: 700">6.</b> <b style="font-weight: 700">Manpower Management &amp; Training</b></div><div style="">· Prepare manpower plan &amp; weekly shift schedule &amp; Monitor shift wise manpower availability &amp; take necessary actions in case of manpower shortage to avoid productivity loss.</div><div style="">· Identify &amp; escalate disciplinary issues to eliminate further losses.</div><div style="">· Identification of technical &amp; soft skill requirements to develop and train manpower accordingly.</div><div style="">· Training existing &amp; new manpower on system implementation.</div><div style=""><b style="font-weight: 700">7.</b> <b style="font-weight: 700">Vendor &amp; Service Management</b></div><div style="">· Identify and develop compatible vendors for service solutions, Machine Upgradation, Tool Room requirements, electronic services and upgradation &amp; coordinating with vendors on timely basis to resolve problems, changing parameters Taking follow-up for payment of vendor</div><div style=""><b style="font-weight: 700">8.</b> <b style="font-weight: 700">System Implementation and documentation</b></div><div style="">· Implementing systems like QMS, IATF, TS, 5S, TPM, DWM. Preparing the documentation and presentation of the same as per Statutory Requirement, audit requirement, management review, value working.</div><div style="">· Reviewing and maintaining records of all maintenance related activities in SAP</div><div style="">· Comply and percolate the statutory reequipments like OSHAS, EMS, Safety, MSEB.</div><div style="">Support in analysis of extracted IOT data and produce actionable insights for decision making</div>

Cell Incharge Maintenance - Plant

2200_2200

<div style="">Participate in daily review meetings with the Section Incharge to understand the daily production targets, inhouse rejection (IHR) targets, maintenance schedules and discuss variances (if any) in prodution<br>▪ Analyze production for the previous day (and/or shift). Compare against target to identify deviations and help plan for next steps to enable recovery of losses in the day / shift<br>▪ Create a work plan for production activities (during the day/shift) basis the daily section production requirement<br>▪ Oversee end to end production process including all cell operation routines aimed at achieving the production target<br>▪ Maximize plant production efficiency by monitoring and controlling production bottleneck areas<br>▪ Resolve various issues impacting production capacity of plant; Escalate to Section Incharge for critical issues<br>▪ Collaborate with maintenance teams as and when required to assess various maintenance requests basis risks involved to production. Aim at limiting machine breakdown to 3-4% and minimizing downtime<br>▪ Monitor actual production vs scheduled production; Understand the causes for the deviation and implement corrective actions to prevent future occurrences<br>▪ Provide daily updates regarding production activities, actual production, IHR, consumables utilization etc<br>▪ Monitor consumables per unit of product hence estimate the cost of manufacturing. Ensure consumption in-line with the consumables plan by optimizing utilization of the consumables<br>▪ Study and analyze previous day rejections to identify processes getting rejected and its subsequent causes and effects. Submit the IHR report to the Section Incharge for further analysis and planning<br>▪ Implement process modifications suggested by supervisor to control IHR thereby avoiding wastage of both quantity and cost<br>▪ Contribute to the implementation of Kaizen and initiatives suggested by ME ensuring plant is operated in compliance with best engineering practices<br>▪ Contribute to the review of plant operating procedures by provide inputs to modify the same to improve quality and performance of system<br>▪ Ensure all documents such as QMS requirements, log books, log sheets and safety documents are properly stored and maintained for future reference<br>▪ Ensure timely reporting and investigation for any HSSE related incident; Ensure effective and timely implementation of formulated action plan to prevent its reoccurrence<br>▪ Conduct timely trainings and talks for all production personnel and contract workforce on all HSSE, legal, environmental and fire compliances and management<br>▪ Facilitate internal / external audits and ensure compliance of all production processes to applicable environmental, health and safety policies, laws and regulations.</div>