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Associate CD

Varroc Engineering Limited - Business I - Corporate - Corporate - Supply Chain Management - Component Development
Chakan, Pune
Job Description
1. RFQ stage
  • As per BOM received from RFQ Team, send RFQ to suppliers and get part and tooling quote from LTS suppliers.
  • Compare quote and send for review to HOD / SCM team.
  • Discuss and get feasibility points from supplier and conclude with R&D team.
  • Finalize supplier and submit cost to RFQ team for review.
2. Identification of right supplier
  • After receipt of drawing, send RFQ to LTS suppliers for Mass Production Part feasibility, Capacity Review.
  • Capacity Assessment, review capacity & check for fulfillment of NPD ‘s additional requirement.
  • Evaluate the supplier based on capability, on time delivery and cost.
  • Submit the documents to HOD/ SCM & get the details of final supplier from SCM.
3. Tool and Part development
  • Make Capex Approval sheet, after approval make PR & give commercial and tech details to SCM for PO.
  • Do Mass production feasibility with suppliers after agreement on DFM with R&D and suppliers give clearance for part /tool development.
  • Tracking tool development activities wrt to Time plan and track development.
  • Frequent visit tool manufacturer and ensure tool making is done as per timeline.
  • Conducting Tool trials and generating Sample inspection reports to get approval from R&D.
  • Conduct first trial sample at suppliers end. Ensure all necessary reports along with samples and submit to plant.
  • Take up with Plant QA for full layout dimensional and other reports .
  • Discuss with R&D for any deviation, do fitment trial, and disposal of the report after discussion with R&D , Plant QA.
  • After dimensional clearance on parts, Ensuring Tool GRN activity with plant.
  • Coordinate with finance for tool payment clearance after receipt of approval from Quality.
4. PPAP & Handover
  • Do PPAP activity along with NPD quality at supplier manufacturing site .
  • Conduct pre PPAP audit to check suppliers’ readiness on jigs, fixtures, measuring gauges, and machine availability
  • Ensuring closure of PPAP audit points with supplier for SOP readiness
  • Get PSW signoff from NPD QA after closure PPAP audit points and part qualification.
  • Communicate and get PO done after PSW approval.
  • Ensure minimum 3 months of regular production supplies and meet the PPM target
  • Work closely with CFT to understand any QA issues in built or MFG and ensure smooth ramp up as per customer.
5. Proto development
  • Proto supplier selection & cost settlement for required batch.
  • PR release for proto part, get PO released from SCM with commercial settlement.

Component Development of products-Integrated Starter Generator & Magneto, Starter Motor CD”
Products: - Integrated Starter Generator & Starter Motor
Commodity :- Knowledge of part manufacturing of commodities like Hot Forging + Machining, Gear Hobbing , Plastic molding, Press part, Wiring Harness, Import.
CD Procedure : - Should have awareness of CD procedure, Part manufacturing feasibility study, Tooling feasibility study, CD Tracking as per milestone, APQP, Commodity costing, PPAP documentation etc.
Job Requirement
Expertise & Knowledge required about:

  • Products: - Integrated Starter Generator & Starter Motor
  • Commodity :- Knowledge of part manufacturing of commodities like Hot Forging + Machining, Gear Hobbing , Plastic molding, Press part, Wiring Harness, Import.
  • CD Procedure : - Should have awareness of CD procedure, Part manufacturing feasibility study, Tooling feasibility study, CD Tracking as per milestone, APQP, Commodity costing, PPAP documentation etc.