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Associate CD
Varroc Engineering Limited - Business I - Corporate - Corporate - Supply Chain Management - Component Development
Chakan, Pune
Job Description
1. RFQ stage
- As per BOM received from RFQ Team, send RFQ to suppliers and get part and tooling quote from LTS suppliers.
- Compare quote and send for review to HOD / SCM team.
- Discuss and get feasibility points from supplier and conclude with R&D team.
- Finalize supplier and submit cost to RFQ team for review.
2. Identification of right supplier
- After receipt of drawing, send RFQ to LTS suppliers for Mass Production Part feasibility, Capacity Review.
- Capacity Assessment, review capacity & check for fulfillment of NPD ‘s additional requirement.
- Evaluate the supplier based on capability, on time delivery and cost.
- Submit the documents to HOD/ SCM & get the details of final supplier from SCM.
3. Tool and Part development
- Make Capex Approval sheet, after approval make PR & give commercial and tech details to SCM for PO.
- Do Mass production feasibility with suppliers after agreement on DFM with R&D and suppliers give clearance for part /tool development.
- Tracking tool development activities wrt to Time plan and track development.
- Frequent visit tool manufacturer and ensure tool making is done as per timeline.
- Conducting Tool trials and generating Sample inspection reports to get approval from R&D.
- Conduct first trial sample at suppliers end. Ensure all necessary reports along with samples and submit to plant.
- Take up with Plant QA for full layout dimensional and other reports .
- Discuss with R&D for any deviation, do fitment trial, and disposal of the report after discussion with R&D , Plant QA.
- After dimensional clearance on parts, Ensuring Tool GRN activity with plant.
- Coordinate with finance for tool payment clearance after receipt of approval from Quality.
4. PPAP & Handover
- Do PPAP activity along with NPD quality at supplier manufacturing site .
- Conduct pre PPAP audit to check suppliers’ readiness on jigs, fixtures, measuring gauges, and machine availability
- Ensuring closure of PPAP audit points with supplier for SOP readiness
- Get PSW signoff from NPD QA after closure PPAP audit points and part qualification.
- Communicate and get PO done after PSW approval.
- Ensure minimum 3 months of regular production supplies and meet the PPM target
- Work closely with CFT to understand any QA issues in built or MFG and ensure smooth ramp up as per customer.
5. Proto development
- Proto supplier selection & cost settlement for required batch.
- PR release for proto part, get PO released from SCM with commercial settlement.
Component Development of products-Integrated Starter Generator & Magneto, Starter Motor CD”
Products: - Integrated Starter Generator & Starter Motor
Commodity :- Knowledge of part manufacturing of commodities like Hot Forging + Machining, Gear Hobbing , Plastic molding, Press part, Wiring Harness, Import.
CD Procedure : - Should have awareness of CD procedure, Part manufacturing feasibility study, Tooling feasibility study, CD Tracking as per milestone, APQP, Commodity costing, PPAP documentation etc.
Job Requirement
Expertise & Knowledge required about:
- Products: - Integrated Starter Generator & Starter Motor
- Commodity :- Knowledge of part manufacturing of commodities like Hot Forging + Machining, Gear Hobbing , Plastic molding, Press part, Wiring Harness, Import.
- CD Procedure : - Should have awareness of CD procedure, Part manufacturing feasibility study, Tooling feasibility study, CD Tracking as per milestone, APQP, Commodity costing, PPAP documentation etc.