§ Maintain Incoming parts quality, supplier monitoring and supplier audit

§ Be Part of CFT to have concrete AOI development with CD team during development.

§ Evaluate supplier product quality on regular basis and guide them to achieve consistency in quality.

§ Participate in supplier CAT Meeting.

§ Preparing and implementing supplier wise annual audit plan to improvement and evaluate the suppliers

§ Analyzing the audit report and action plan from supplier for closing NC’s

§ Issue Supplier notification for quality issue, debit etc.

§ Conduct the Internal audit of product & Manufacturing Processes and taking necessary corrective & preventive actions to prevent occurrences.

§ Review Layout testing and Functional testing for production process.

§ Enforce First off, last off, In-process product audit, control charts are implemented.

§ To ensure the Identification and traceability of parts during process and supplies to customer.

§ Provide the details of Customer QMS requirements to Employees

§ Planning internal audit, coordinate to conduct management review meeting (MRM) & prepare minutes of meeting for necessary actions.

§ Carryout IATF internal audit as per plan in coordination with BU QMS lead.

§ Maintain QMS documents legibility & availability.

§ Implement Inspection standard and work instructions related to all QA process

§ Timely submission of revalidated reports and maintain layout inspection records etc.

§ Preparing the plan for process, product and poka-yoke Audit and analyzing audit report.

§ Preparing observation NCs report & tracking and verifying the actions against the NC’s to ensure timely closure.

§ Control of master sample & revalidation.

§ Promote awareness of customer requirements throughout the organization.

§ Participate in APQP process.

§ Establish Quality control measures at the identified critical control parameters.

§ Ensure enough lighting is there in applicable parts checking area.

§ Control on outsourced processes.

§ Provide and check use of required PPEs to Shift Inspectors.

§ Set the competitive targets for Inspectors to improve Quality and productivity

§ Monitor the calibration of measuring instruments as per plan

§ Controlling of measuring and testing equipment

§ To follow on testing with outside lab & maintaining the QA lab.

§ Review control plans (Pre-launch and full production) and identify product design and process concerns during product planning stage.

§ Cross verify the documents (Setup approval/first piece approval/in process inspection/ final inspection/ dock audit)

§ Develop action plan to reduce vital RPNs through ME team (Above set baseline)

§ Be active member in CFT for development of Process documents during the Product Planning process (Gate 0) and all steps of DFMEA

§ Participate as CFT member to Calculate the SOD (Severity x Occurrence x Detection) number or risk priority number (RPN) as part of PFMEA

§ Communicate the importance of the implementation of QMS procedures to NPD (Program Management) and ensure alignment to VQS

§ Ensure the entire new product development process has quality assurance built in every step

§ Attending customer complaint & analyzing defect/abnormality as per customer feedback & keeping documentation of corrective measures.

§ Taking contentment action at customer end, warehouse & BSR. Doing root cause analysis & preparing action plan for taking corrective measures & horizontal deployments.

§ Updating the corrective measures in FMEA

§ Reporting to customer on process side & inspection side corrective action

§ Improve PPM at customer ends.

§ Participate in CAT meeting and reporting the action taken in timely manner to management and customers.

§ Attending planed /surprise customer audit.

§ Maintaining shop floor activities as per Customer Audit Check sheet in order to maintain customer audit score, product and process quality as per customers standard requirement (CSR).

§ Preparing and implementing actions as per audit report observation and ensure timely NC closure.

§ Maintaining warranty/EFR signoff documents and analyzing the same on timely intervention

§ Maintaining Inspection agreement/ CSR and educating team on the same

§ Monitoring inspection activity as per inspection agreement at final inspection along with Customer Specific Requirement.

§ Monitoring & Improving process capability for product characteristic by using SPC toll to reduce variations.

§ Conducting SPC study of process, setting control limits & training operators to use the same

§ Conducting training as per the IATF & QMS requirement.

§ Documenting employee skill & responsibility matrix and training employees for skill improvement.

§ Awareness training to QA Engineers on SPC, MSA & PPAP.

Ensure Employee involvement through Kaizen competition by involvement of all QA employees.

· Minimum 10-12 years of experience

· Industry Related experience: Auto Component Manufacturing

· Applicable QMS Standard

· Good Knowledge of SPC, FMEA, PPAP, 7QC

· Knowledge of Process and product knowledge

· Basic SAP

· 3G (Gemba, Gembutsu, Genjitsu)

· Control Plan & Inspection Process (Material, In-process & Product)

· Quality Control Process

· Documentation & Report Preparation

· MS Office

· Analytical Skills

· Strong Time Management and Priority Management

· Interpersonal Skill, Problem Solving, Teamwork