▪ Doing root cause (Why Why analysis) analysis and manual check to identify defect/abnormality.
▪ Restoring the defective parts & removing the abnormalities
▪ Implementing the counter measure to prevent occurrence of the same problem/abnormality.
▪ Carry out horizo ntally deployment of counter measure.
▪ Preparing for daily review meeting to discuss the maintenance issue.
▪ Taking machine trail and handover the machine for production.
▪ Coordinating with service engineers for execution of NPD & Improvement with ME Team for machine shifting activity
▪ Should have departmental discussion on issues /its resolution so that it should communicated to all concern for effective closure and no repetitions
▪ Following the prevent maintenance as per annual plan
▪ Analyzing the previous history of equipment before taking it for PM.
▪ Doing manual inspection of machine & equipment as per the Preventive Maintenance check sheet on daily & weekly basis.
▪ Restoring the defective parts & removing the abnormalities & taking corrective measures proactively.
▪ Taking trail of equipment to ensure normal functioning of the equipment & handing over to production
▪ Following and updating TBM calendar
▪ Inspect the machine equipments spare parts from time to time as per TBM calendar
▪ Verifying the equipment and spare part as per shelf life to analysis its condition
▪ Doing condition-based maintenance to increase the life of the equipment & continuous monitoring the equipment.
▪ Maintaining predictive maintenance/activity report
▪ Conducting quarterly preventive maintenance to avoid future breakdown
▪ Identifying critical and non-critical spare parts
▪ Maintaining the inventory of spare parts as per the lead time required to procure particular spare part.
▪ Reducing the inventory of parts and material by identifying and replacing with common part instead of using different parts.
▪ Identify the low cost & long-life parts & materials to reduce the cost of material and parts.
▪ Reducing service cost by inhouse training of employees i.e. SW & Apprentice.
▪ Energy saving projects
▪ Ensuring machine wise spare part availability as per the Time Base Maintenance (TBM)
▪ Generate PR for procurement of required Spare part
▪ Take follow up with Purchase department for timely availability of spare part
▪ Issuing spare part from Stores & installing the spare part
▪ Check Daily breakdown report & update in SAP
▪ Maintain documents for TS, IATF Audit
▪ Maintaining preventive maintenance check sheet, machine history card, updating TBM calendar, predictive maintenance documentation
▪ 5s Audit documentation & pre and post report
▪ Suggesting kaizen for improvement & implementation
▪ Giving training to casual labor/apprentice