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Sr. Engineer Maintenance - Plant
Varroc Engineering Limited - Business I - Operations - Region 2 - Maintenance - Maintenance
Chakan, Pune
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Job Description
Key Responsibilities
PLC Programming & Troubleshooting: Develop, modify, debug, and troubleshoot PLC programs to ensure smooth operation of production equipment.
Preventive & Breakdown Maintenance: Diagnose PLC-related faults and minimize machine downtime through effective corrective and preventive maintenance.
PLC Systems: Work on PLC platforms such as Mitsubishi, Delta, Siemens, Allen-Bradley, or other relevant systems.
Electrical Maintenance: Troubleshoot electrical circuits, control panels, sensors, relays, contactors, drives, and industrial automation systems.
HMI Integration: Configure and troubleshoot HMI interfaces, alarms, interlocks, and machine operating sequences.
Automation Support: Identify recurring machine faults and implement permanent corrective actions to improve equipment reliability.
Production Support: Coordinate with Production and Maintenance teams to resolve equipment breakdowns and ensure production continuity.
Documentation: Maintain PLC program backups, electrical drawings, breakdown reports, and preventive maintenance records.
Continuous Improvement: Support automation upgrades, cycle-time improvements, and equipment performance enhancement.
Required Skills
Hands-on experience in PLC programming, fault diagnosis, and online troubleshooting.
Practical knowledge of Mitsubishi and/or Delta PLCs; experience with Siemens is an advantage.
Understanding of ladder logic, digital/analog I/O, interlocks, timers, counters, and control logic.
Knowledge of HMI, VFDs, servo drives, sensors, and electrical control systems.
Ability to troubleshoot PLC-controlled machines during production breakdowns.
Experience in manufacturing equipment maintenance and automation systems.
Preferred Experience
Automotive component manufacturing or SMT production environments.
Experience handling automated assembly lines, conveyors, machine interfaces, and production equipment.
Ability to work in a plant environment and support breakdowns as required.
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