brand logo
View All Jobs

Sr. Engineer Maintenance - Plant

Varroc Engineering Limited - Business I - Operations - Region 2 - Maintenance - Maintenance
Chakan, Pune
Job Description

Key Responsibilities

  • PLC Programming & Troubleshooting: Develop, modify, debug, and troubleshoot PLC programs to ensure smooth operation of production equipment.
  • Preventive & Breakdown Maintenance: Diagnose PLC-related faults and minimize machine downtime through effective corrective and preventive maintenance.
  • PLC Systems: Work on PLC platforms such as Mitsubishi, Delta, Siemens, Allen-Bradley, or other relevant systems.
  • Electrical Maintenance: Troubleshoot electrical circuits, control panels, sensors, relays, contactors, drives, and industrial automation systems.
  • HMI Integration: Configure and troubleshoot HMI interfaces, alarms, interlocks, and machine operating sequences.
  • Automation Support: Identify recurring machine faults and implement permanent corrective actions to improve equipment reliability.
  • Production Support: Coordinate with Production and Maintenance teams to resolve equipment breakdowns and ensure production continuity.
  • Documentation: Maintain PLC program backups, electrical drawings, breakdown reports, and preventive maintenance records.
  • Continuous Improvement: Support automation upgrades, cycle-time improvements, and equipment performance enhancement.

Required Skills

  • Hands-on experience in PLC programming, fault diagnosis, and online troubleshooting.
  • Practical knowledge of Mitsubishi and/or Delta PLCs; experience with Siemens is an advantage.
  • Understanding of ladder logic, digital/analog I/O, interlocks, timers, counters, and control logic.
  • Knowledge of HMI, VFDs, servo drives, sensors, and electrical control systems.
  • Ability to troubleshoot PLC-controlled machines during production breakdowns.
  • Experience in manufacturing equipment maintenance and automation systems.

Preferred Experience

  • Automotive component manufacturing or SMT production environments.
  • Experience handling automated assembly lines, conveyors, machine interfaces, and production equipment.
  • Ability to work in a plant environment and support breakdowns as required.