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Head Production - Plant

Varroc Engineering Limited - Business I - Operations - Region 1 - Production & Operations - Injection Moulding
Pithampur
Job Description
§ Formulate the week-wise and   cell/line-wise plan for production aligned with the overall plant production   plan to enable 100% delivery as per marketing requirement
§ Estimate requirement of raw   materials, machines/tools, consumables viz-a-viz the week-wise production   plan. Prepare a budget for the same and send for approval
§ Attend review meetings   conducted by the Plant Production Head to provide an overview of the section   operations, highlight deviations and help plan for corrective action
§ Convene daily production review   meetings with the Cell Incharge, Production Supervisors and Maintenance team to   set daily production targets, inhouse rejection (IHR) targets viz-a-viz the overall   plant plan and maintenance schedules
§ Review the actual section production   for the previous day. Compare against target to identify deviations. Analyze   reasons for the deviation. Plan next steps to enable recovery of losses in   the current day, as well as prevent re-occurrence of similar losses
§ Create a work plan for the production activities for the day basis the production requirement   (target + previous losses (if any)) including
o Outlining responsibilities of   all team members
o Production loading by machine
o Multi-machining
§ Understand process bottlenecks on   receipt of plan from PPC. Ideate to address the bottlenecks through machine   shifting, outsourcing etc.
§ Maximize plant productivity by
o Pre-planning for timely   material procurement
o Availability of resources –   manpower, consumables, machines
o Review of staffing roster   created by direct reports
o Optimizing machine utilization
o Review of operator productivity
o Ensuring close monitoring and controlling   of production bottleneck areas
§ Supervise work of junior staff and   provide guidance/support to them as and when required
§ Resolve various issues   impacting production capacity of plant; 
Job Requirement
Should have experience of Production with 15 + years of experience from Auto-Plastics.