Synopsis of the Role/JD of the role:

Manufacturing   Engineering for new products: (variant)

· During   RFQ stage, study concept drawing and BOM given by R&D and review RFQ for   Qty and milestone dates

· Prepare   Make or Buy Sheet and prepare Preliminary manufacturing feasibility document   for in-house processes.

· Prepare   in-house manufacturing planning sheet for investment required along with   Process costing input sheet and Capex approval sheet

· Prepare   tentative timeline chart for in-house facility development

· Record   all the documents in proper files (Soft/Hard) for reference after approvals

· During   Proto Phase participate in DFM, DFA and proto sample making and provide   inputs related to manufacturability

· Study   “Development product drawings” as released by R&D and prepare process   flow, critical product characteristics list and propose which mfg. cell to   use and basic line design and get it reviewed by plant ME Head

· Attend   Process Design Review meeting and get approval from BU-ME and Plant Head

· Conduct   PFMEA review with CFT members & finalize pokayoke and interlocks required

· Review   and modify master list of mass production line facilities and update master   development plan, get it approved from plant ME head and release to PM

· Prepare   specifications sheets for facilities like Machines, Jigs & fixtures

· Arrange   Quotes for machines and Jigs & fixtures via purchase

· Compare   quotes and give technical recommendation

· Raise   PR and follow-up with purchase for releasing PO

· Interim   and final inspection at supplier end to review development status

· Get   machine installed and commissioned in plant through maintenance

· Conduct   machine trials, prepare tooled up samples, conduct process qualification and   process capability studies

· Conduct   internal PPAP run with QA as lead

· Submit   final Process flow, control plan & PFMEA with IPO

Manufacturing engineering for current products: (variant)

· Prepare   and keep cellwise and product wise line capacity sheets updated and get it   reviewed by Plant ME Lead Current products for adequacy

· Keep   latest shop floor layout ready with due approvals

· Execute   debottlenecking projects as given by HOD

· Achieve Quality Improvements by doing defect analysis with QA and take   actions on root cause by providing Preventive & Detective   countermeasures. Fill PCRN, get it approved and implement

· Do   process capability & Process qualification studies as and when required

· Productivity   Improvement by Implement low cost automation solution, layout improvements to   save manpower

· Update   process document like PFC, PFMEA, Control Plan and IPO as and when required

Continuous   improvement through Industrial Engineering effort:

· Study   production process at granular level and do time study using MOST methodology   for new products as well as current products as and when requested

· Analyze   opportunities and flow for improvement of workstation ergonomics and   implement necessary actions

Jigs, Fixtures,   Tools & Gauges Design and documentation: (variant)

· Prepare   concept design of Jigs, Fixtures & Process Gauges for New Product   Development which is to be approved by Design Lead after design review with   requester

· Design   & release final tool drawing after approval from manager

· Ensure   proper storage & retrieval of latest drawings

· Modify   existing tools to achieve improvement in quality, reduction in set-up time   &cost as per from process engineer by using pokayoke & SMED concepts

· Arrange   new machine, Jigs & Fixtures as per given projects by HOD, follow model   specifications for the same; RFQ to supplier, comparison of quotes and   preparing technical recommendations etc., fill PR

Do   midterm inspection of new machine, Jigs & Fixture, get them installed by   maintenance, do trials and handover to production

Regards,

Corporate Recruitment Team