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Sr. Engineer NPD ME
Varroc Engineering Limited - Business I - Operations - Central - Manufacturing Engineering - Manufacturing Engg-Electricals
Chakan, Pune
Job Description
Job Description:
- Study product drawings & propose manufacturing process sequence along with product lead
- Participate in DFM with R&D and provide inputs to maintain/ improve manufacturing standards
- Prepare PFD, PFMEA and sign off with CFT
- Execute activities as per NPD development schedule defined by Product Lead and Cluster ME Head
- Prepare machine specifications as per model line and sign off with CFT
- Prepare test bench specifications along with R&D & Maintenance before sharing with suppliers
- Define Civil and MEP requirements for NPD projects.
- Arrange quotations for NPD execution and review with Product Lead/ Cluster Head for Technical Recommendation
- Conduct concept review with suppliers and facilitate DAP sign-off with CFT
- Provide PRs for external machine procurement. Provide PRs and coordinate sourcing for hardware as per BOM shared by Digitalization and Machine Building Team for NPD and capacity ramp up projects.
- Arrange for product samples to be sent to suppliers to support machine development
- Conduct mid-term inspection at supplier-end to monitor development progress. Escalate to NPD Leads in case of any deviation in timeline
- Participate in FAT at supplier end and sign off with CFT
- Installation of machines on shop floor along with Maintenance
- Prepare DVP samples along with production team
- Conduct Process validation and prepare Cp / Cpk report for Critical processes
- Prepare Control plan/ IPOs & release to Production
- Prepare for internal RAR and customer PPAP audits before launch
- Provide training to Production and Maintenance teams for new machines
- Prepare Productivity Norms study & handover documents to production
Capacity Planning:
- Arrange for quotations from suppliers and execute machine development as per capacity ramp-up plan
- Installation and handover of capacity ramp-up machines Process Improvement/Standardization:
- Generate Kaizens/ PCRNs from NPD learnings and feedback to Product Leads/ COC
- Provide feedback on machine performance to COC and Product leads to improve machine design standards
Job Requirement
Desired Skills: Product Knowledge of (Magneto/ISG/Starter Motor),(Switch, HBA, TPS),(Traction Motor),(CDI,RR,ECU,EFI,ECS,E Fuse),(Instrument Cluster,(SMT/PCBA),(TMCU/VCU/BMS/DCDC/TCU/OBC),(2W,4W Lighting)
Time Study , Lean Manufacturing, Lean Manufacturing , TPM,APQP, FMEA
Qualification- B. Tech/BE- Mechanical/Electrical/Electronics
Experience Required- 4+ Years